3D scanning&Reverse Engineering
3D Scanning Reverse Engineering Mold
3D measurement scanning technology to reverse the enclosure case accuracy and no-hassles
3D Scanning Reverse Engineering Mold Service
For 3D scanning reverse engineering molds, we will generate the below files for fabricating your further 3D printing modelling.
The main method of laser scanning is to obtain 3D data for products that only have physical objects and no drawings. It can realize non-contact measurements, collect 1:1 three-dimensional grid data, and have the advantage of fast buildup of the original database with a high-precision method.
- STP
- STL
- IGS
What is the 3D Scanning Reverse Engineering?
3D scanning reverse engineering design (also known as reverse engineering) is a new concept in product development. Reverse engineering integrates 3D measurement, computer-aided design, rapid prototyping, and other high-tech processes with a laser machine as the source and a high-speed and accurate copy of industrial samples and models to obtain their 3D contour data. Combined with special reverse engineering software (generally used for reverse engineering software such as Proe, UG, etc.) to carry out 3D design reconstruction and generate entities.
The Benefits of 3D Scanning Reverse Engineering
Accurate Data Capture
3D scanning technology captures highly accurate and precise geometric data of physical objects.
Time and Cost Savings
3D scanning accelerates the reverse engineering process by capturing the physical object's data quickly and efficiently.
Non-Destructive Data
3D scanning is a non-contact technology that captures the object's surface without damaging or altering it.
CAD Model Generation
3D scanning provides a solid foundation for generating CAD models.The scanned point cloud or mesh can be used as a reference to create accurate CAD models.
Design Iteration and Improvement
Reverse engineering using 3D scanning allows for the analysis and modification of existing designs. Engineers can then make iterative improvements or adapt the design for specific requirements.
Legacy Parts Reproduction
3D scanning enables the recreation of legacy or obsolete parts by capturing their geometry and dimensions accurately.
How to 3D Scanning Reverse Engineering Step By Step?
The three-dimensional model of the object is established, and the shape of the product is improved based on the existing model. Because, contrary to the general design and manufacturing process, it is an improved design based on existing physical products. Reverse design is widely used in various industries and processes of industrial production and has brought many positive effects to industrial production. Let us see what is the steps of 3D reverse engineering.
Step #1: Object Preparation
- Clean the object: Ensure that the object to be scanned is clean.
- Stability and positioning: Securely position the object to prevent movement during scanning. Use fixtures or supports if necessary.
Step #2: 3D Laser Scanning
- Choose the appropriate 3D scanning technology based on the object’s size and complexity. Common technologies include structured light scanning, laser scanning, or photogrammetry.
Step #3: Set Up the Scanning Equipment
To set up the 3D scanning equipment, we use 3D-YNNDL-SL200. Calibrating the scanner, positioning the cameras or laser scanner, and configuring any necessary software.
Step #4: Perform the 3D Scanning
- Following the instructions: the specific scanning equipment and software being used.
- Capture multiple scans: Depending on the object’s complexity, it may be necessary to capture multiple scans from different angles to ensure complete coverage.
Step #5: Process the Scanned Data
- Process the captured scans using 3D scanning software. This aligns and merges the individual scans to create a comprehensive digital representation of the object.
- Cleanup and mesh generation: Use the software tools to clean up any noise in the scan data and generate a representation of the object.
Step #6: Convert Scan Data to CAD
- Import the processed scan data into CAD software.
- Use the scan data as a reference to create a solid model that accurately represents the object’s geometry. This may require manually tracing or using automated tools to generate the model.
Step #7: Validate and Test the CAD Model
- Perform validation and testing of the CAD model against the original object or design requirements.
- Use simulation or analysis tools to evaluate the performance, fit, and functionality of the CAD model.
Step #8: Generate Documents
- After completing the CAD model, generate the required output file. This may include CAD files or 3D-printed files for further production, manufacturing, or analysis.
- File format: We normally generate STEP (.stp,.step) and STL (.stl), which are our common files.
PCB Design & PCB Reverse Engineering Services
We helped 100 customers develop The Products
Product Design and Development:
When there is a need to digitally model existing physical objects, 3D scanning and reverse engineering can be used. This is useful for acquisition database during product design and development, enabling quick and accurate conversion of physical objects into digital models.
Manufacturing and Prototyping:
3D scanning and reverse engineering can be utilized in manufacturing and prototyping processes. Allows for the efficient replication of existing components or products by capturing their precise geometry and dimensions. Reverse engineering can also help in identifying design flaws or making improvements to existing products.
Quality Control and Inspection:
3D scanning can be employed for quality control and inspection purposes. By comparing the scanned object with the reference model, any deviations or defects in the manufactured object can be identified.
When Do You Need 3D Scanning Reverse Engineering?
3D Scanning Reverse Engineering
Best practices for 3D Scanning Reverse Engineering
reproduce complex surfaces
Products that can help quickly replicate complex surfaces
Reduce reverse engineering time
Reducing reverse engineering time and improving work efficiency
Simplify the reverse engineering process
3D scanning technology could simplify tradtional measurement method
Ensure that I/O ports are aligned
When designing the case, 3D scanning technology ensures the alignment of the I/O ports
Why Choose Our 3D Scanning Reverse Engineering Service?
Service Capability
- Only scan the digital hardware products’ plastic cases, not any other metal or stainless steel, aluminum, or coated steel materials.
- Offer highly accurate CAD models in the format of your choice (STL, STEP, or IGS). New 2D drawings can also be provided.
- Non-destructively digitizes, visualizes, and analyzes both internal and external features of precision parts and assemblies, from plastic injection-molded parts to medical devices and consumer digital tools.
Files Layout
- STL, STEP, IGS or 2D drawings.
- One sample should be sent to us for scanning.
Payment Method
We accept direct payment by wire transfer or PayPal.
- 50% deposit before the project starts.
- Balance paid, stl. or step. files sent.
Product Sample Shipping
Please use DHL or UPS to send us the product sample, and you will be responsible for the tax duty and export clearance charge.
- Please declare the sample values at not more than $50 on the shipping invoice.
- Please notify us of the tracking number after it is shipped out.
3D scanning V.S. 3D printing
3D Scanning Technology: 3D scanning reverse engineering technology uses lasers, structured light, or other sensors to capture the geometry and appearance information of the actual object and convert it into a digitized three-dimensional model.
Digital modeling
Allows for the rapid and accurate conversion of real objects into digital models for use in areas such as product design and development.
Reverse Engineering
Reverse engineering can be done to analyze, repair, or improve existing products by comparing the scanned model with the original design or reference model.
Data Acquisition
Capture complex geometric shapes, surface details, and texture information to provide detailed object surface information and measurement data.
3D Printing Technology: 3D printing is a manufacturing method that converts digitized three-dimensional models into solid objects, building objects by stacking materials layer by layer.
Rapid manufacturing
Personalized products can be quickly manufactured, reducing manufacturing cycles and production costs.
Customized production
Products can be customized according to specific needs to meet individual and small batch production.
Rapid prototyping
Product prototypes can be made quickly, speeding up product development and testing.
FAQ: About 3D Scanning Reverse Engineering
3D Scanning Reverse Engineering
- According to the structure and number of plastic shells to distinguish the cost, the more complex the structure, the higher the number of charges.
- In general, a 3 kg, size 100 * 100 mm electronic product shell, 3D scanning reverse technology charges within USD500-USD1500.
- The difficulty of using 3D scanning reverse technology depends on a variety of factors, including equipment, software, and operator skills.
- Device operation: 3D scanners operate may vary depending on the device type. For example, handheld scanners are often easy to operate.
- Software knowledge: During reverse engineering, specialized software is needed to process and analyze scan data.
- Technical proficiency: Using 3D scanning reverse technology depends on the experience and skill of the operator.
- We have experience scanning industrial digital products, including:
- Digital models: 3D scanning technology can copy industrial samples, prototypes, and models.
- Large or very small objects: Reverse engineering can take something (it can be any large or very small object) and study its structure and design.
- The 3D scanning reverse technology has certain advantages compared with other reverse engineering methods as below:
- Accuracy: 3D scanners can provide high-precision 3D data, making reverse engineering more accurate.
- Efficiency: A 3D scanner can obtain 3D data on the measured object in a short time, improving work efficiency.
- Ease of use: 3D scanner is easy to operate, and the data results are intuitive and easy to read.
- Safety: The 3D scanner uses non-contact measurement technology that does not damage the surface of the object.
- The time required for 3D scanning reverse technology varies depending on factors such as the scanner, the size and complexity of the object, and post-processing software. Normally, we need 3 working days to scan all the product pieces and 2 days to render.
- Scanner type: Different types of 3D scanners have different scanning speeds. For example, some high-end handheld scanners can capture 80 frames per second, capturing 4 million points.
- Object size and complexity: The size and complexity of the object will affect the scanning time. Smaller, simpler objects take less time to scan.
- Post-processing software: The performance and functionality of the post-processing software affect the processing and reconstruction time of the scan data.